Process Automation

Cleaning Technology for Production Plants

Digital control platform for automated surface processes in industry, laboratory, and technology. Real-time monitoring improves cleaning quality, reduces resource consumption, and schedules maintenance proactively.

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Control modules for every process step

Our platform combines monitoring, documentation, and control of industrial cleaning systems. Each module can be integrated individually into existing plants and scales with the production environment.

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Real-time process monitoring

Sensor data from cleaning lines is centrally captured and visualized. Deviations in pressure, temperature, or flow rate directly trigger a notification to the operating staff.

Reduces downtime through immediate error detection

Automatic cycle documentation

Every cleaning process is fully logged – including parameter history and batch assignment. The data is available at any time for audits and quality reports.

Meets documentation requirements without manual effort

Dynamic maintenance planning

The platform calculates maintenance intervals based on actual load cycles and wear indicators. Maintenance teams receive targeted alerts before components fail.

Extends equipment lifespan and reduces spare part costs

Resource optimization

Cleaning cycles automatically adapt to the degree of soiling and equipment condition. Water, chemicals, and energy are only used where the process actually requires them.

Lowers operating costs while maintaining consistent cleaning quality

Interfaces for plant control

Open interfaces connect the platform to PLC systems and higher-level control systems. Existing infrastructure remains usable without having to rebuild production lines.

Seamless integration into Industry 4.0 environments

Reporting and analysis

Trend analyses and comparison reports highlight long-term process developments. Department managers can identify optimization potential and adjust cleaning strategies based on data.

Provides a decision-making basis for continuous improvement

Control modules for your systems

Three expansion stages, one platform. Choose the scope that fits your production or laboratory environment – from process documentation to fully automatic cleaning control.

Basic

Process data acquisition

Acquisition and visualization of relevant cleaning parameters such as pressure, temperature, and flow rate. Ideal for systems that require complete documentation for quality assurance and auditing. Includes standard reporting and user management.

Advanced

Automated control

Automatic adjustment of cleaning cycles based on the degree of contamination and batch history. Reduces water and chemical consumption without compromising cleaning performance. Includes remote access and alarm management.

Pro

Predictive maintenance

Forward-looking maintenance planning based on sensor data and wear models. Detects anomalies early, schedules maintenance intervals dynamically, and minimizes unplanned downtime. Includes integration with your ERP system.

Integration

System & laboratory coupling

Seamless integration of existing cleaning systems and laboratory equipment via standardized interfaces (OPC UA, Modbus). We handle commissioning and train your operating personnel on site.

Why operators rely on our control platform

Precision that pays off in production

Process data instead of estimates Our platform captures every cleaning cycle in real time. You immediately see where water, chemicals, and energy are actually consumed—and where savings potential lies.

Validation without paperwork For regulated sectors such as pharmaceuticals or food technology, we document every step automatically. Complete traceability meets audit requirements without your team having to keep manual logs.

Maintenance that prevents failures Instead of fixed intervals, the system calculates maintenance needs from sensor data. Wear is detected before the system comes to a standstill—significantly reducing unplanned downtime.

Adaptation to your systems Every production line has its own requirements. Our control system can be aligned with existing systems without you having to replace the entire infrastructure.

Traceable results The platform delivers clear metrics: cleaning quality, cycle times, consumption values. This makes it easy to substantiate processes to internal teams and external auditors.

Matching Process Solutions

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